Kuphatikizana kogwirizana kwa makina a CNC ndi zida zopangira zitsulo zimatengera kusankha njira yoyenera komanso mtengo woyenera pagawo lililonse.#Zoyambira
"Pringles atasamukira mumzinda, zonse zidasintha," adatero Jeff Cupples akuyendetsa mumsewu waukulu, kutali ndi zitsulo zotchedwa dzina lake lomaliza.Zimatenga pafupifupi ola limodzi kuyendetsa kuchokera ku likulu la kampani ya Cupples 'J&J ku Jackson kudutsa West Tennessee kupita ku fakitale ya satelayiti ku Dyersburg-nthawi yokwanira yodziwitsidwa ndi chidziwitso cham'mbuyo, choyamba, momwe mwayi wothandizira kupanga makina opangira mbatata amalimbikitsidwa. kulakalaka chinali chida chosavuta komanso sitolo ya nkhungu panthawiyo.
Ogwira ntchito kusonkhanitsa mbali imodzi mwa makina atsopano CHIKWANGWANI laser kudula makina, amene nthawi zambiri mofulumira kuposa CO2 msuweni wawo.Cupples' J&J ili ndi ma lasers okwana 25, kuyambira kuphatikiza kwa 3 kW fiber laser perforation mpaka 20 kW fiber laser, m'mafakitole ake onse ku Jackson ndi Dalesburg, Tennessee.
Yendani mu fakitale ya satelayiti ya 65,000-square-foot ndipo muwona momwe Johnson & Johnson Company ya Cupples yapita.Zida pano zimachokera ku makina ophera, lathes ndi EDM kupita ku makina opinda, CNC rollers ndi robotic welders.Zonsezi, sitinawone kalilole wokulirapo komanso wovuta kwambiri wokhala ndi ntchito zomwezo mu kampasi yayikulu yomanga isanu ndi iwiri ya pafupifupi maekala 40, yomwe ilinso ndi ntchito zapamalo ndi zina mwazoyambira za Eagle ndi Bystronic fiber lasers.Mtundu womwewo wa makina odulira mbali imodzi.Mwadzidzidzi, mawu oti "oyimitsa malo amodzi" omwe Jeff Cupples adagwiritsa ntchito kale adawoneka ngati osamveka bwino.
Komabe, chomwe chimapangitsa kampaniyi yokhala ndi antchito pafupifupi 400 kukhala yapadera ndi zida zokha, kaya zili ku Dellsburg kapena Jackson.Kusiyanasiyana ndi kukulitsa luso la makina ndi kupanga ndi zina chifukwa chotsatira lingaliro lapakati.Monga momwe Cupples adanena, "Chigawo chilichonse chili ndi makhalidwe ake" -ndiko kuti, njira yopangira zitsulo, panthawi inayake, ndi zinthu zinazake komanso zofunikira za makasitomala, ndizokwera mtengo kuposa phindu lina lililonse.
Kupeza "chidziwitso" cha gawo lililonse ndi mwayi wapadera wabizinesi ya Cupples.Kodi sitolo ingakulire bwanji ndikukulitsa luso lake popanda kutaya mphamvu zonse za kuthekera kulikonse?Momwe mungagwiritsire ntchito bwino maluso osiyanasiyana monga laser kudula ndi CNC mphero mu bungwe lomwelo nthawi imodzi?Kwa Cupples 'J&J, yankho limayamba ndi njira yowerengera ntchito yomwe imazindikira ndikugwiritsa ntchito zabwino zanjira zosiyanasiyana zopangira ndi zida.
Kutali ndi phokoso la zida za fakitale ya satellite, kubwerera ku Jackson kumapereka mpata wabwino wokambirana za kusintha kwa zinthu zonse.Tinakambirana za kusintha kuchokera pamanja kupita ku CNC mu 1989, ndi kuwonjezera kwa kuwotcherera ndi kupanga zida za zida zamakina mu 1981. Komabe, Cupples posakhalitsa adayika chidwi chake pogula makina odulira laser a kampani mu 1997.
Ngakhale kampaniyo imagwira ntchito zosiyanasiyana pokonza ndi kupanga zida, laser kudula ndi malo onyadira kwambiri.Chithunzi chovomerezeka ndi Cupples' J&J Company
Panthawiyo, chidwi chachikulu chinali kuthandizira makina a CNC ndi zida zopangira pobowola mwachangu komanso kudula mawonekedwe osavuta a geometric.Kuthamanga (ndi mtundu, nthawi zambiri) wa zomwe zapezedwa zatsopanozi zakhala zikuyendetsedwa ndikukula kwa mafakitale ndi ulimi wamaluwa m'derali komanso maubwenzi ndi makasitomala akuluakulu monga MTD Products, Caterpillar, Kubota, ndi Kellogg's (ogula Pringles ku Procter & Gamble mu 2012) kukula.Laser imapangitsanso kampaniyo kukhala gwero lokondedwa la maoda achangu othandizira makasitomala kuti makina awo azigwira ntchito."Kenako tikudziwa kuti timayendetsa maola 24 patsiku, masiku 6 pa sabata," adatero Cupples.
Jeff Cupples, wachiwiri kwa purezidenti wa J&J ku Cupples, adapanga tsamba latsamba limodzi kuti muchepetse ndikuwongolera njira yowerengera, yomwe yakhala mwayi waukulu wampikisano.Chithunzi mwachilolezo cha Johnson & Johnson waku Cupples.
Kudula kwa laser kumatsegulanso mwayi watsopano wotsatira mapangano opanga ma voliyumu.Kutha kumeneku sikulinso wolimbikitsa mphero zogubuduza ndi lathes, kuyambira pamenepo wakhala malo onyada kwambiri, kotero kuti kampaniyo imadziwika ndi kukonza, kukonzanso komanso ngakhale kupanga laser kudula nozzles kuchokera pansi.Ndilo chinsinsi cha njira yomwe imadalira mphamvu zopanga ndi kukonza kuti zithandizena wina ndi mzake, kaya pogwiritsa ntchito zida zomwe zimapanga batch work kapena kudzera mu ntchito zowonjezera pazigawo zomwezo."Tinkagwiritsa ntchito laser kudula china chake, kuchipinda, kukonza mabwana ndikuwotcherera pamodzi ndi loboti, ndiyeno nkuchikonza pambuyo pake," adatero Cupples."Kodi laser processing, kapena processing choyamba ndiyeno laser?Waterjet?Kodi njira yabwino kwambiri yothanirana ndi kasitomala ndi iti?"
Mwini ndi Purezidenti James Cupples adayambitsa Cupples 'J&J Co. mu 1966. Jansen Cupples (mdzukulu wa James ndi mwana wa Jeff) amagwiranso ntchito ku kampaniyo ndipo ndi woyang'anira zipangizo.Chithunzi mwachilolezo cha Johnson & Johnson waku Cupples.
Pofika kumayambiriro kwa chaka cha 1998, patangopita miyezi ingapo chida choyamba cha laser chidakhazikitsidwa, Cupples adadzipereka kuti azitha kuyankha mafunso otere mogwira mtima.Panthawi imodzimodziyo, adanena kuti mpikisano wambiri ndi "kulowetsa manambala", kulipira mitengo yovomerezeka kwambiri, ndipo palibe maziko enieni a msonkhanowo.
Tinakwera ngolo ya gofu kupyola pamalo a Jackson, tikudutsa pafupi ndi wogwiritsa ntchito laser atavala magalasi adzuwa, ndikutola mwachangu mbali zomwe zidadulidwa kuchokera pachisa chachitsulo.Patapita kanthawi, tinaima kuti tigwire ntchito yokonza makina pa makina akuluakulu otopetsa.Iliyonse mwa ntchitozi imafuna kuti zinthu zofunika kwambiri zikhale zofunika kwambiri komanso luso kuti zitheke, koma zonse zimayamba chimodzimodzi: konzani mosamalitsa kuzungulira kuti mulembe zomwe zichitike, ndikuwunika kuti ndi gulu liti mwamagulu anayi odziyimira pawokha --Kupanga, kupanga akatswiri, kupanga. ndi akatswiri processing - adzakhala abwino kwambiri kugwira ntchito."Zili ngati gulu lamakampani ang'onoang'ono omwe akugwira ntchito limodzi," adatero Cupples."Aliyense amene amachita zambiri ndi mwiniwake wa polojekitiyo, ndipo amagwirizanitsa ndi madipatimenti ena."
Pofuna kudziwa dipatimenti "yaikulu" ya ntchito yatsopano, Cupples amagwiritsa ntchito njira yofanana ya Microsoft Excel, yomwe imagwiritsidwa ntchito ndi owerengera mu dipatimenti iliyonse kuti "agwirizane" wina ndi mzake.Pochita izi, lingaliro la "gawo lililonse liri ndi chizindikiritso chake" limawonekera m'mbali zotsatirazi:
Msonkhano uwu umafuna bwana wopangidwa mwankhanza, komanso kudula laser, kupanga ndi kuwotcherera kwa robotic.Ntchito yomaliza ndi CNC kukonza dzenje ndi kulolerana kwa ± 0.0008 mainchesi.Chithunzi mwachilolezo cha J&J Company of Cupples.
Kuyerekeza kuli bwino kuposa kungoganiza.Cupples adati poganizira kuti palibe njira yomwe imagwira ntchito 100%, oyerekeza ambiri amaphunzitsidwa "kugawa chilichonse ndi 0,8."Komabe, mbali iliyonse ili ndi dzina lake, zomwe zimaganiza kuti gawo lililonse limakhalanso ndi luso lake.Nambala yeniyeni ya ntchito iliyonse yoperekedwa ingabwere kuchokera ku nthawi ndi zochitika.Mwachitsanzo, gawo lolemera kwambiri likhoza kupangitsa kuti makina opindika ayesedwe kukhala otsika kuposa mtengo womwe umasonyezedwa ndi kayendetsedwe ka nthawi yamakina.
Palibe avareji.Cupples adanena kuti kutembenuza mitengo yapakati pa malo osiyanasiyana ogwira ntchito kukhala mtengo umodzi kungakhale kothandiza, koma mavuto amadza pamene kusakaniza kwa ntchito kumasintha.Monga akunenera, "linganani magawo atatu mwa magawo atatu a HMC yanu ndi china chilichonse" ndipo sitolo ingapeze kuti "malo onse akuluakulu opangira zinthuwa adzadzaza" chifukwa mitengo yawo ingachepetsedwe.Panthaŵi imodzimodziyo, zipangizo zosafunika kwenikweni zikhoza kukhala zamtengo wapatali, zomwe zimapangitsa kuti zikhale zovuta kuzidzaza.Ku J&J ku Cupples, mitengo imasiyana malinga ndi malo antchito ndi ntchito.
chigawo ichi zikuphatikizapo osakaniza laser kudula, kupanga ndi CNC machined mbali.Chithunzi mwachilolezo cha J&J Company of Cupples.
Mitengo ndi yabwino.M'malo mwake, makina omwewo nthawi zambiri amafunikira mitengo yosiyana pa ntchito zosiyanasiyana.Mwachitsanzo, kuwerengera nthawi yokhazikitsira ntchito muzolemba zilizonse kungapangitse malo ogwirira ntchito omwewo amafunikira kutsika kwa magawo opangira magawo kusiyana ndi magawo apadera otsika (omwe nthawi zambiri amafunikira kukhazikitsidwa kochulukirapo)."Timalipira (makina) ndi nthawi yothamanga," adatero Cupples."Owerengera anganene kuti mtengo wa makinawa ndi 24-7, koma kutengera zomwe takumana nazo, simungathe kulipiritsa chindapusa cha 24-7 pakukhazikitsa.Mutha kulipira ngati zikugwira ntchito. ”
"Kuchuluka" kungakhale kosiyana ndi ntchito.Monga momwe zimakhalira ndi makhazikitsidwe kapena mapulogalamu (omwe amakhudzanso mitengo ya malo ogwira ntchito mosiyana), ndalama zomwe zimayenderana ndi kayendetsedwe kabwino ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka ntchito.Mofanana ndi kuchuluka kwa malo ogwira ntchito, Cupples adanena kuti adaphunzira kalekale kuti kuphatikiza ndalama zoterezi pazantchito zoyang'anira zitha kukhala zolakwika.Iye ananena kuti ngakhale “chiwongoladzanja chokwera chikagwiritsiridwa ntchito kaŵirikaŵiri kuphimba zosadziŵika,” chotulukapo chake kaŵirikaŵiri chimakhala “lipoti la ntchito likunena kuti mukupanga ndalama, koma mkhalidwe wanu wandalama sutero.
Ntchito imeneyi amafuna CHIKWANGWANI laser kudula, kuumba ndi kuwotcherera loboti, ndiyeno Machining Intaneti mabowo pa HMC.Chithunzi mwachilolezo cha Johnson & Johnson waku Cupples.
Mitengo ndi madzi.Ndalama zoyendetsera bwino komanso zosintha zina zimayambitsidwa ngati mitengo ya malo ogwira ntchito pawokha kuchokera ku chida chotchedwa "Matrix".Chigawo chothandizira ichi chimatulutsa mawu: gawo la spreadsheet lomwe limafotokoza mpaka 16 mitengo yolipiritsa pa nthawi iliyonse yobwezera (nthawi zambiri imakhala zaka 3 mpaka 5) pa malo ogwirira ntchito kapena unit.Woyerekezerayo amatha kuyika mapulani osiyanasiyana osinthira ndikukhazikitsa nthawi za malo ogwirira ntchito poyesa kukwaniritsa zomwe mukufuna.
Zochita zokha ndizofunikira.Pambuyo pokhazikitsa mlingo wa malo ogwirira ntchito, wowerengerayo amangofunika kulowetsa zosintha zokhudzana ndi ntchito-zidziwitso zazinthu, chiwerengero cha magawo ndi njira zogwirira ntchito, maola ogwirira ntchito, ndi zina zotero-quotation idzasinthidwa moyenerera."Titha kusintha kuchuluka kwa malo ogwirira ntchito ngati pakufunika ntchito zatsopano kapena mayunitsi atsopano omwe angakhale ndi magwiridwe antchito apamwamba kapena otsika," adatero Cupples."Titha kuyika kuchuluka kwa maola omwe takhala tikuyendetsa pamakina kapena mayunitsi chaka chatha, ndipo izitiuza ngati mitengo yathu imatha kubweretsa phindu ndi kubweza."
Ngakhale mawerengedwe onsewa atakhala pamanja, kuwerengera mosamala kwa kampani sikungagwire ntchito, komabe kumafunikira nthawi yambiri komanso khama.M'malo mwake, Cupples wakhala akuganiza zokweza mapulogalamu a mapulogalamu ambiri a Enterprise Resource Planning (ERP) kwa zaka zambiri.Komabe, machitidwe ambiri omwe ayesedwa mpaka pano ali ndi vuto lomwelo: "Muyenera kunama," adatero."Ndizovuta kuti makina a ERP aziyendetsa magawo kuchokera kwa makasitomala angapo pagawo limodzi nthawi imodzi."
Paulendo woyenda wa fakitale ya satellite ya Dyersburg, tidayima kuti tiyendere gawo lopanga "losweka" lomwe likuwonetsedwa pachithunzi pansipa.Ichi ndi chimodzi mwa zitsanzo zambiri za wogwira ntchito m'modzi yemwe amayendetsa makina omwe ali ndi mtengo wokwera kwambiri (laser) ndi makina otsika kwambiri (makina opindika) nthawi imodzi.Chipangizochi ndi "chosweka" chifukwa makina nthawi zambiri amakhala ndi magawo osiyanasiyana, nthawi zambiri kwa makasitomala angapo."Umu ndi momwe timapikisana ndi China," adatero Coops.
Kuyika zida zamtengo wapatali (makina odulira laser) pafupi ndi zida zotsika mtengo (makina opindika) amalola wogwira ntchito m'modzi kuyendetsa magawo osiyanasiyana kuchokera kwa makasitomala osiyanasiyana pamakina awiri nthawi imodzi.
Komabe, Cupples adati, mayunitsi owonongeka amatha kuwononga pulogalamu iliyonse yoyang'anira sitolo yomwe imagwirizanitsa mwachindunji ogwira ntchito omwe amaperekedwa kumalo osiyanasiyana ogwira ntchito ndi malipiro.Mosiyana ndi izi, kugwiritsa ntchito maspredishiti, ndikosavuta "kuphatikiza ndalamazi ndikukhazikitsa mitengo yamagulu."Kapena, “angalole kuti malo ogwirira ntchito amtengo wapatali agwire ntchito” kuti apindule kwambiri ndi makina otsika mtengo.
Kuphatikiza pa nkhani za malipiro, "maselo osweka" amalepheretsanso machitidwe omwe amayembekeza kuti ogwira ntchito azigwira ntchito pogwiritsa ntchito barcode scanning."Kodi mumayika bwanji magawo awiri pa makina amodzi?"Cupples anafunsa, ngakhale anali atayankha kale funso lake.Mulimonse momwe zingakhalire, "kunama" ku kasamalidwe ka sitolo (panthawiyi, mwina mwa kupanga kupanga sikani kapena kulembanso pamanja zolozera pambuyo pake) kungakhale kovuta.
Mwachitsanzo, Cupples atchulapo chinthu chomwe sanachipangenso mu mapulogalamu ena: mosavuta komanso mwachangu kudziwa ngati kuchita bwino komwe kumapezedwa ndi nthawi yowonjezereka kuli koyenera kukwera mtengo.Pogwiritsa ntchito kachitidwe kake, kwa ogwira ntchito omwe adagwira ntchito maola 45 koma adalandira malipiro owonjezera kwa 5 mwa iwo, palibe chifukwa cholowera maola 47.5 (chifukwa chake, maola 40 a malipiro abwino ndi maola 5 owonjezera).Izi zili choncho chifukwa dongosololi limangosintha kuchuluka kwa malo ogwirira ntchito kutengera maola owonjezera.Palibenso chifukwa chopangira pamanja malo owonjezera ogwirira ntchito mudongosolo - monga "OT1", "OT2", ndi zina zotero - kuti muwerengere mtengo wa owonjezera.Woyerekeza amangofunika kusintha gawo limodzi la spreadsheet ndipo mawuwo adzasinthidwa moyenerera.
Cupples adanena kuti atayamba kupanga tsamba latsamba limodzi kuti achepetse ndikugwirizanitsa mawu abizinesi yomwe inali yatsopano, kusinthasintha kumeneku kumawoneka kutali.Kuyambira pamenepo, kukula kwa kampaniyo kwatsimikizira kupambana kwa njira zake.Panthawi yolemba, njira iyi ikuwoneka kuti sizingatheke kusintha posachedwa."Ntchito yomwe timagwira imafuna anthu ochepa, nthawi yochepa, komanso yolondola," adatero Cupples.
Monga momwe zilili ndi kusindikiza kwa desktop 3D, Omax yapanga njira yomwe ingabweretse kusinthasintha, magwiridwe antchito komanso kuphweka kwa kudula kwa waterjet kwa ogwiritsa ntchito ambiri.
Posachedwapa, ogwiritsira ntchito mafakitale odula zitsulo zamadzi adzatha kudula zitsulo, composites, ndi zipangizo zina popanda kugwiritsa ntchito abrasives-kapena kugwiritsa ntchito abrasives ochepa kwambiri kuposa momwe amazolowera.
Purezidenti wa Hunt and Hunt ananena kuti kugwiritsa ntchito makina otembenuza/mphero inali imodzi mwa ntchito zovuta kwambiri pafakitale yake ya zaka 55.Ananenanso kuti pofuna kupititsa patsogolo luso la ntchito zamakontrakitala, ichi ndi chinthu chabwino kwambiri chomwe sitolo ingachite.
Nthawi yotumiza: Nov-16-2021