• Laser yaying'ono imachepetsa zovuta zodula ndi kubowola za opanga chitoliro

Laser yaying'ono imachepetsa zovuta zodula ndi kubowola za opanga chitoliro

Franke, wopanga zida zakukhitchini, amagwiritsa ntchito zida za tubular zopangidwa ndi manja.Kudula mpaka kutalika kwa macheka ndi kubowola pa makina osindikizira kuti kubowola pa makina osindikizira si njira yoipa, koma kampaniyo ikufuna kukweza.Chithunzi: Franca
Mwina simunamvepo za Franke, wopanga zida zakukhitchini, ngakhale zili ndi chikoka chachikulu ku United States.Zambiri mwazinthu zake zimapangidwa ndikupangidwira ntchito zamalonda-zida zakukhitchini zili kuseri kwa nyumbayo, ndipo mzere wautumiki uli kutsogolo kwa nyumbayo- -Nkhani zake zokhalamo zakukhitchini sizigulitsidwa m'masitolo ogulitsa azikhalidwe.Ngati mukufuna kulowa m'khitchini yamalonda, kapena ngati mukufuna kuyang'ana mosamalitsa njira yoperekera malo odyera odzichitira nokha, mutha kupeza masinki amtundu wa Franke, malo okonzera chakudya, makina osefera madzi, malo otentha, mizere yopangira ntchito, makina a khofi. , ndi otaya zinyalala.Mukapita kuchipinda chowonetserako chogulitsira khitchini yapamwamba kwambiri, mutha kuwona mipope yake, masinki ndi zida zake.Sikuti ndi zothandiza komanso zokongola;zonse zidapangidwa kuti zigwirizanitse ntchito ndikupanga dongosolo, kugwiritsa ntchito, ndi kuyeretsa mosavuta momwe mungathere.
Ngakhale ndi kampani yayikulu yokhala ndi antchito opitilira 10,000 m'malo opangira zinthu m'makontinenti asanu, sikuti ndiyopanga kwambiri.Zina mwa ntchito zake zopanga zimaphatikizanso magawo ang'onoang'ono, osakanikirana kwambiri pamisonkhano yopangira, m'malo mwachikhalidwe chapamwamba, chosakanikirana chochepa cha OEMs.
Doug Frederick, mkulu wa kampaniyo ku Fayetteville, Tennessee, anati: “Mipukutu 10 ndi yaikulu kwambiri kwa ife.Titha kupanga tebulo lokonzekera chakudya ndiyeno Sipadzakhalanso matebulo apangidwe awa m'miyezi itatu. ”
Zina mwa zigawozi ndi mapaipi.Mpaka posachedwa, kampaniyo idapulumuka pakupanga kwamanja kwa zigawo zake za tubular.Kudula mpaka kutalika kwa macheka ndi kubowola pa makina osindikizira kuti kubowola pa makina osindikizira si njira yoipa, koma kampaniyo ikufuna kukweza.
Wopanga zitsulo adzakhala kunyumba ya Franke ku Fayetteville.Kampaniyo imapanga zigawo zambiri za zipangizo zomwe zimapanga, zomwe zimagwiritsidwa ntchito makamaka m'makampani ogulitsa zakudya, kuphatikizapo mabenchi ogwirira ntchito, zophimba zophika mkate, makabati osungiramo zinthu ndi malo otentha.Franke amagwiritsa ntchito laser sheet zitsulo podula, makina opindika opindika, ndi chowotcherera msoko pamawotchi aatali a fillet.
Ku Franke, kupanga mapaipi ndi gawo laling'ono la ntchito, komabe ndi gawo lofunikira.Zopangira ma chubu zimaphatikizapo miyendo yogwirira ntchito, zothandizira denga, ndi zothandizira alonda akuyetsemula m'mabala a saladi ndi malo ena odzichitira okha.
Mbali yachiwiri ya bizinesi ya Franke ndikuti imatchula khitchini yonse yamalonda.Imalemba zolembedwa kuti ipereke zonse zofunika kuti zisungidwe, kuphika ndi kupereka chakudya, ndi ma tray oyeretsa.Sichingathe kupanga chilichonse, choncho chimatchula mafiriji, mafiriji, zophika mkate, ndi zotsukira mbale kuchokera kwa opanga ena.Panthawi imodzimodziyo, ophatikiza ena akukhitchini akuchita zomwezo, kulemba mawu omwe nthawi zambiri amaphatikizapo zida za Franke.
Popeza makhichini amalonda amakhala maola 18 kapena kuposerapo patsiku, masiku 7 pa sabata, chinsinsi chokhala pamndandanda wa omwe amawakonda (ndi kukhala pamenepo) ndikupanga zida zodalirika, zolimba ndikuzipereka munthawi yake nthawi iliyonse.Ngakhale kuti njira yopangira machubu ya Franke ndi yokwanira, woyang'anira fakitale ya Fayetteville akuyang'anabe zinthu zatsopano.
"Macheka amayenera kusinthidwa pamanja kuti apange ma degree 45, ndipo makina obowola siwoyenera kubowola mabowo a mapaipi," adatero Frederick."Bowolo silimadutsa pakati nthawi zonse, kotero kuti mabowo awiriwo sakhala ogwirizana nthawi zonse.Ngati tiyike zida zamkati ngati nati wa loko, sizoyenera nthawi zonse. ”Ngakhale kuyeza ndi tepi muyeso ndikulemba mabowo ndi pensulo Malowa sizinthu zazikulu, koma nthawi zina ogwira ntchito mofulumira amalemba malo a dzenje molakwika.Kuchuluka kwa zinyalala ndi kuchuluka kwa rework si zazikulu, koma zitsulo zosapanga dzimbiri ndi okwera mtengo, ndipo palibe amene akufuna kukonzanso, kotero gulu loyang'anira likuyembekeza kuchepetsa izi momwe zingathere.
Kukhazikitsa makina kuchokera ku 3D FabLight ndikosavuta momwe kumawonekera.Zimangofunika dera la 120-volt (20 amps) ndi tebulo kapena choyimira chowongolera.Chifukwa ndi makina opepuka okhala ndi ma casters, ndizosavuta kusuntha.
Kampaniyo idaganiza zogwiritsa ntchito malo opangira makina, koma atafufuza kwa nthawi yayitali, ogwira ntchito ku Fayetteville sanapeze zomwe akufuna.Ogwira ntchito amadziwa za kudula kwa laser kuchokera ku ntchito yawo ya pepala, pogwiritsa ntchito ma lasers anayi tsiku ndi tsiku, koma laser chubu yachikhalidwe imaposa zosowa zawo.
"Tilibe voliyumu yokwanira kulungamitsa makina akulu a laser chubu," adatero Frederick.Kenako, poyang'ana zida pa FABTECH Expo yaposachedwa, adapeza zomwe amafuna: makina a laser omwe amagwirizana ndi bajeti ya Franke.
Anapeza kuti dongosolo lopangidwa ndi kumangidwa ndi 3D Fab Light limachokera pa mfundo yaikulu: kuphweka.Lingaliro lopangidwa ndi kampaniyo ndi zokongoletsera zosavuta komanso zosavuta kugwiritsa ntchito.
Woyambitsa poyamba adapereka lingaliro la Ministry of Defense initiative.Ngakhale ntchito zambiri zokonzetsera zomwe asitikali achita zimaphatikizirapo kusintha zinthu zakale kapena zowonongeka ndi zina kuchokera kwa opanga zida zoyambira, malo ena osungiramo zida zankhondo ali ndi udindo wopanga zida zosinthira izi.Machining, kupanga, ndi kuwotcherera ndizochitika zofala m'malo ena okonza zankhondo.
Poganizira izi, oyambitsa awiriwo adakhala ndi makina opepuka a laser omwe safuna maziko ndipo amatha kudutsa zitseko zodziwika bwino zamalonda.Dongosolo la gantry ndi bedi zakhala zikugwirizana musanachoke ku fakitale, ndipo palibe chifukwa chogwirizanitsa makinawo atakhazikitsidwa.Ndi yaying'ono yokwanira kulowa m'chidebe chotumizira, kotero imatha kunyamulidwa kumalo aliwonse, zomwe ndizofunikira kuti makinawa asamukire kumalo akutali ankhondo komwe akufunika kwambiri.Pogwiritsa ntchito ma amperes ochepera 20 apano pagawo lanthawi zonse la 120 VAC, makinawa amagwiritsa ntchito pafupifupi $1 pa ola limodzi lamagetsi ndi mpweya wochitira msonkhano.
Kampaniyo imapanga mitundu iwiri ndipo imapereka ma resonator atatu omwe mungasankhe.FabLight Sheet imatha kugwira kotala la pepala, kukula kwake kwakukulu ndi mainchesi 50 x 25.FabLight Tube & Sheet imatha kunyamula mapepala ofanana kukula ndi machubu okhala ndi mainchesi akunja kuchokera ½ mpaka 2 mainchesi, kutalika mpaka mainchesi 55.Chowonjezera chosankha chimatha kukhala ndi machubu mpaka mainchesi 80 kutalika.
Mitundu yamakina-FabLight 1500, FabLight 3000 ndi FabLight 4500-yogwirizana ndi wattage ya 1.5, 3 ndi 4.5 kW motsatana.Amapangidwa kuti azidula zida mpaka 0.080, 0.160, ndi 0.250 mainchesi, motsatana.Makinawa amagwiritsa ntchito mphamvu ya fiber optic ndipo ali ndi njira ziwiri zodulira.Ma pulse mode amagwiritsa ntchito mphamvu zambiri, ndipo njira yopitilira imagwiritsa ntchito 10% ya mphamvu.Mawonekedwe opitilira amapereka mawonekedwe abwinoko ndipo amapangidwira makulidwe azinthu kumapeto kwa makina otsika.Pulse mode imathandizira bajeti yamagetsi ndipo imagwiritsidwa ntchito podula makulidwe apamwamba kwambiri.
Ndalama za Franke mu FabLight 4500 Tube & Sheet zapeza phindu pakupanga ndi kusonkhana.Zapita masiku opangira zinyalala podula ziwalo zazifupi kwambiri, zokonzedwanso zomwe zimadulidwa motalika kwambiri, ndi mabowo olakwika.Kachiwiri, zigawozo zimatha kuphatikizidwa bwino nthawi zonse.
“Wowotchera amachikonda,” anatero Frederick."Mabowo onse ndi pomwe ayenera kukhala, ndipo ndi ozungulira."Frederick ndi munthu wina amene ankagwiritsa ntchito ma saw anali anthu awiri amene anaphunzitsidwa kugwiritsa ntchito makina atsopanowa.Frederick adati maphunzirowo adayenda bwino.Woyang'anira kutsogolo ndi wopanga sukulu yakale, osati makompyuta, ndipo ndithudi si mbadwa ya digito, koma ndi bwino;makinawo safuna mapulogalamu, monga kanema iyi (yomwe imagwiritsidwa ntchito popanga corkscrew) ikuwonetsa.Imalowetsa mafayilo wamba, .dxf ndi .dwg, ndiyeno ntchito yake ya CAM imatenga.Pankhani ya 3D Fab Light, CAM ndi CAT weniweni, monga m'ndandanda.Zimadalira kalozera wazinthu kapena nkhokwe yakudula magawo okhala ndi ma aloyi ambiri ndi makulidwe azinthu.Pambuyo Mumakonda wapamwamba ndi kusankha magawo zinthu, woyendetsa akhoza kuona chithunzithunzi optional kuona mbali yomalizidwa, ndiye jog mutu kudula kuti poyambira ndi kuyamba ndondomeko kudula.
Frederick adapeza cholakwika: Zojambula za Franke sizili mumtundu uliwonse womwe umagwiritsidwa ntchito ndi makina.Iye anapempha thandizo linalake mkati mwa kampaniyo, koma mu kampani yaikulu, zinthu zimenezi zinatenga nthaŵi, chotero anapempha 3D Fab Light kuti amupatse template yojambulira mapaipi, analandira imodzi, naisintha kuti ipange zigawo zomwe anafunikira.“N’zosavuta,” iye anatero."Zimatenga mphindi zitatu kapena zinayi kuti musinthe template kuti mupange gawolo."
Malinga ndi Frederick, kukhazikitsa makinawo kulinso kamphepo.“Chinthu chovuta kwambiri ndicho kutsegula kreti,” iye anatero moseka.Popeza makinawa ali ndi mawilo, amangofunika kugudubuza pansi kuti asunthire kumalo omwe adakonzedweratu.
"Tidachiyika pamalo abwino, ndikulumikiza gwero lamagetsi, kulumikiza chotsukira chotsuka, ndipo chinali chokonzeka," adatero.
Kuonjezera apo, pamene zinthu sizikuyenda molingana ndi ndondomeko, kuphweka kwa makina kumathandiza kuthetsa mavuto, Frederick akuwonjezera.
"Tikakumana ndi vuto, Jackie [wothandizira] amatha kuzindikira vutolo ndikuliyambitsanso," adatero Frederick.Ngakhale zili choncho, amakhulupiriranso kuti 3D Fab Light imayang'anira zambiri pankhaniyi.
"Ngakhale titayamba kupereka matikiti autumiki ndikuwadziwitsa kuti tathana ndi vutoli tokha, nthawi zambiri ndimalandira imelo yotsatila kuchokera kukampani mkati mwa maola 48.Kuthandizira makasitomala ndi gawo lofunikira pakukhutira kwathu ndi makinawo. ”
Ngakhale kuti Frederick sanawerenge zizindikiro zilizonse kuti ayese kubwerera pa nthawi ya ndalama, adaganiza kuti zingatenge zaka zosachepera ziwiri pogwiritsa ntchito makinawo, komanso zochepa powerengera kuchepetsa zinyalala.
Eric Lundin adalowa nawo dipatimenti yokonza The Tube & Pipe Journal mu 2000 ngati mkonzi wothandizira.Udindo wake waukulu ndikusintha zolemba zaukadaulo pakupanga machubu ndi kupanga, komanso kulemba maphunziro amilandu ndi mbiri yamakampani.Adakwezedwa kukhala mkonzi mu 2007.
Asanalowe nawo ogwira ntchito m'magaziniyi, adatumikira ku US Air Force kwa zaka zisanu (1985-1990), ndipo adagwira ntchito yopanga chitoliro, chitoliro, ndi makoswe kwa zaka zisanu ndi chimodzi, poyamba monga woimira makasitomala ndipo kenako wolemba luso (1994-2000).
Anaphunzira ku Northern Illinois University ku DeKalb, Illinois, ndipo adalandira digiri ya bachelor mu economics mu 1994.
Tube & Pipe Journal inakhala magazini yoyamba yoperekedwa kuti itumikire mafakitale achitsulo mu 1990. Masiku ano, akadali buku lokhalo loperekedwa ku makampani ku North America ndipo lakhala gwero lodalirika la chidziwitso kwa akatswiri a chitoliro.
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Nthawi yotumiza: Nov-24-2021