Fabricating Solutions, yochokera ku Twinsburg, Ohio, ikukhulupirira kuti ocheka amphamvu kwambiri a laser amapatsa kampani mwayi wampikisano kuposa makampani ena opanga zitsulo. miyezi 14 yokha m'mbuyomo.Chithunzi: Galloway Photography
Monga mwini bizinesi, Dewey Lockwood amayang'ana kwambiri ntchito ku mbali imodzi ndi kupita patsogolo kwa teknoloji yopanga zitsulo kumbali inayo.Mwachindunji, adayang'ana mphamvu zowonjezera nthawi zonse ndi ntchito zomwe odulidwa amakono opanga fiber laser angapereke.
Mukufuna umboni? Chodulira laser cha 10-kilowatt fiber chinayikidwa pamalo ake okwana 34,000-square-foot. Store ya Fabricating Solutions, February 2020, patatha miyezi 14, iye anasintha laser ija ndikuyikapo makina a 15 kW Bystronic. zazikulu kwambiri kuti zisamanyalanyaze, ndipo kuwonjezera kwa gasi wothandizira wosakanikirana kunatsegula chitseko cha kukonza bwino kwa 3/8 mpaka 7/8 inch.mild steel.
“Nditachoka pa 3.2 kW kufika pa 8 kW fiber, ndinadula kuchoka pa 120 IPM kufika pa 260 IPM mu 1/4 inch.Chabwino, ndinali ndi 10,000 W ndipo ndinali kudula 460 IPM.Koma ndiye ndidapeza 15 kW, tsopano ndikudula 710 IPM, "adatero Lockwood.
Si yekhayo amene akuwona kusintha kumeneku. Zomwezo zimapitanso kwa opanga zitsulo zina m'deralo.Lockwood akunena kuti OEMs pafupi ndi opanga zitsulo amasangalala kwambiri kufunafuna Fabricating Solutions ku Twinsburg, Ohio, chifukwa amadziwa laser yake yogwira ntchito kwambiri. ocheka adzawathandiza pazigawo zodulidwa ndi laser ndipo nthawi yosinthira ntchitoyo idzakhala masiku ochepa chabe.funso la tsiku. Zimawathandizanso kusangalala ndi ubwino wa kudula laser wamakono popanda kuyika ndalama zamakono.
Lockwood anali wokondwa ndi dongosololi. Sachita ganyu ogulitsa kuti aziyendetsa ndikugogoda pazitseko tsiku lonse kufunafuna bizinesi yatsopano. Bizinesi idabwera kwa iye. m'galaja yake yokhala ndi laputopu ndi brake yosindikizira, zinali zowoneka bwino kwambiri.
Agogo aamuna a Lockwood anali osula zitsulo, ndipo abambo ake ndi amalume ake anali ogaya zitsulo.
Komabe, m'masiku oyambirira, zochitika zake zachitsulo zinali zokhudzana ndi mafakitale otenthetsera, mpweya wabwino komanso mpweya wabwino.Ndiko kumene adalandira maphunziro ake a kudula ndi kupindika zitsulo.
Kuchokera kumeneko adasamukira ku makampani opanga zitsulo, koma osati monga gawo la malo ogulitsa ntchito.Anapita kukagwira ntchito ngati injiniya wogwiritsa ntchito makina opangira makina opangira makina.Zochitikazi zinamuwonetsa ku njira zamakono zopangira zitsulo komanso momwe angagwiritsire ntchito ku makina opangira makina. dziko lenileni la kupanga.
Makina osankhira magawo azigawo zimachepetsa chiwopsezo cha kudula kwa laser kukhala botolo pomwe magawo amasanjidwa ndikusanjidwa kuti aperekedwe kumtunda.
“Nthawi zonse ndakhala ndi vuto lazamalonda.Ndakhala ndikugwira ntchito ziwiri nthawi zonse, ndipo ndakhala ndikuthamangitsidwa kutsatira zomwe ndimakonda.Ndi chisinthiko, "adatero Lockwood.
Fabricating Solutions inayamba ndi makina osindikizira ndipo ankafuna kupereka chithandizo chopindika kwa opanga zitsulo omwe anali pafupi omwe analibe mphamvu yopinda yokwanira m'malo awo omwe. pitilizani ndi zomwe amapanga.
Makasitomala ochulukira akupempha ntchito zodulira ndi kupinda. Kuphatikiza apo, kuthekera kwa laser kudula ndi kupindika mbali kumapangitsa kuti shopu ikhale yothandiza kwambiri popanga zitsulo zopangira zitsulo.Ndipamene kampaniyo idagula chodulira cha laser choyamba, choyimira cha 3.2 kW chokhala ndi makina apamwamba kwambiri a CO2 panthawiyo.
Lockwood anafulumira kuona zotsatira za magetsi apamwamba. Pamene liwiro la kudula linkawonjezeka, adadziwa kuti sitolo yake ikhoza kuonekera kwa opikisana nawo pafupi.Ndichifukwa chake 3.2 kW inakhala makina a 8 kW, ndiye 10 kW, tsopano 15 kW.
"Ngati mungavomereze kugula 50 peresenti ya laser yamphamvu kwambiri, mutha kugula yonse, bola ndi mphamvu," adatero. bwerani.”
Lockwood adanenanso kuti makina a 15-kilowatt akupambana kuti agwiritse ntchito zitsulo zowonjezereka bwino, koma adanenanso kuti kugwiritsa ntchito gasi wosakanikirana ndi laser panthawi yodula kumathandizanso kupititsa patsogolo khalidwe la chomaliza. nayitrogeni pa chodula champhamvu kwambiri cha laser, dothi lakumbuyo kwa gawolo ndi lolimba komanso lovuta kuchotsa. mu kusakaniza kwa nayitrogeni komwe kumathandizira kupanga ma burrs ang'onoang'ono komanso ochepa kwambiri, omwe ndi osavuta kuchotsa.kuthana nawo.
Kusakaniza kwa gasi kofanana koma kosinthidwa pang'ono kunasonyezanso ubwino wodula aluminiyamu, malinga ndi Lockwood.Kuthamanga kwachangu kumatha kuonjezedwa ndikusungabe khalidwe lovomerezeka la m'mphepete.
Pakalipano, Fabricating Solutions ili ndi antchito 10 okha, kotero kupeza ndi kusunga antchito, makamaka pachuma chamasiku ano pambuyo pa mliri, kungakhale kovuta kwambiri.Ndicho chifukwa chimodzi chomwe sitolo inaphatikizirapo kutsitsa / kutsitsa ndi kuyika magawo pamene adayika 15 kW. makina mu April.
"Zimapangitsanso kusiyana kwakukulu kwa ife chifukwa sitiyenera kupeza anthu kuti aphwasule ziwalozo," adatero.Makina osankha amachotsa ziwalo kuchokera ku mafupa ndikuziyika pamapallet kuti apereke, kupinda kapena kutumiza.
Lockwood adati ochita nawo mpikisano adazindikira luso la shopu yake yodula laser. M'malo mwake, amatcha masitolo ena "othandizana nawo" chifukwa nthawi zambiri amamutumizira ntchito.
Kwa Fabricating Solutions, ndalama zosindikizira zidakhala zomveka chifukwa makinawo ndi ochepa komanso amatha kupereka mawonekedwe pazigawo zambiri zamakampani.Chithunzi: Galloway Photography
Palibe gawo limodzi mwa magawo odulidwawa a laser omwe akupita mwachindunji kwa kasitomala. Gawo lalikulu la izo limafunikira processing.Ndichifukwa chake Fabricating Solutions sikungokulitsa magawo ake odulidwa.
Sitoloyi pakadali pano ili ndi mabuleki osindikizira a matani 80 ndi matani 320 a Bystronic Xpert ndipo akufuna kuwonjezera mabuleki ena a matani 320. Posachedwapa adakwezanso makina ake opinda, m'malo mwa makina akale amanja.
Prima Power panel press brake ili ndi loboti yomwe imagwira ntchito ndikuyiyendetsa kumalo a bend.Nthawi yozungulira kwa mbali inayi yopindika pazitsulo zakale zosindikizira zingakhale masekondi a 110, pamene makina atsopano amangofunika masekondi 48 okha. , Lockwood adati.Izi zimathandiza kuti magawo azidutsa mu dipatimenti yopindika.
Malinga ndi Lockwood, makina osindikizira a gulu amatha kukhala ndi mbali zotalika mamita 2, zomwe zimayimira pafupifupi 90 peresenti ya ntchito yomwe imayendetsedwa ndi dipatimenti yopindika.
Kuwotcherera ndi vuto linanso, pamene sitolo ikukula bizinesi yake.Masiku oyambirira a bizinesi anali okhudza kudula, kupindika ndi kutumiza mapulojekiti, koma kampaniyo ikugwira ntchito zambiri za turnkey, zomwe kuwotcherera ndi gawo.Fabricating Solutions imagwiritsa ntchito ziwiri zonse. - nthawi welders.
Kuti athetse nthawi yopuma panthawi yowotcherera, Lockwood akunena kuti kampani yake yagulitsa Fronius "dual head" gas metal arc tochi. mosalekeza, wowotchera akamaliza ntchito yoyamba, akhoza kusintha pulogalamu pa gwero la mphamvu ndikusintha ku waya wina kuti agwire ntchito yachiwiri.Ngati chirichonse chakhazikitsidwa bwino, wowotcherera amatha kuwotcherera kuchokera kuzitsulo kupita ku aluminiyamu pafupifupi masekondi 30.
Lockwood anawonjezera kuti sitoloyo ikuyikanso makina opangira matani 25 m'malo owotcherera kuti athandize kuyendetsa zinthu. - crane ipangitsa kuti ziwalo zosuntha zikhale zosavuta. Zidzachepetsanso chiopsezo cha kuvulala kwa wowotcherera.
Ngakhale kuti kampaniyo ilibe dipatimenti yoyang'anira bwino, ikugogomezera kutsindika kwa khalidwe pakupanga. M'malo mokhala ndi munthu m'modzi yekha amene ali ndi udindo woyang'anira khalidwe, kampaniyo imadalira aliyense kuti ayang'ane mbali zake asanazitumize kumunsi kwa njira yotsatira. kapena kutumiza.
"Zimawapangitsa kuzindikira kuti makasitomala awo amkati ndi ofunika kwambiri monga makasitomala awo akunja," adatero Lockwood.
Fabricating Solutions nthawi zonse ikuyang'ana kuti ipititse patsogolo malonda ake a sitolo.Posachedwa pakhala ndalama zopangira mphamvu zowonjezera zomwe zingathe kuphatikizidwa ndi ma feeder awiri a waya, zomwe zimapangitsa kuti ma welders asinthe mofulumira pakati pa ntchito ziwiri zosiyana.
Mapulogalamu olimbikitsa amapangitsa aliyense kuyang'ana pakupanga ntchito yapamwamba kwambiri. Pazigawo zilizonse zokonzedwanso kapena zokanidwa, mtengo wokonza zinthu udzachotsedwa ku dziwe la bonasi. Mu kampani yaying'ono, simukufuna kukhala chifukwa chochepetsera. malipiro a bonasi, makamaka ngati antchito anzanu amagwira ntchito pafupi nanu tsiku lililonse.
Chikhumbo chofuna kupindula kwambiri ndi zoyesayesa za anthu ndizochita zokhazikika pa Fabricating Solutions.Cholinga ndikuonetsetsa kuti ogwira ntchito akuyang'ana kwambiri ntchito zomwe zimapanga phindu kwa makasitomala.
Lockwood adanenanso za mapulani a dongosolo latsopano la ERP lomwe lidzakhala ndi malo omwe makasitomala amatha kuyika tsatanetsatane wawo, zomwe zitha kudzaza madongosolo ndi ma timesheets. ndondomeko yolowera dongosolo imadalira kulowererapo kwa anthu komanso kulowetsamo zambiri za dongosolo.
Ngakhale ndi mabuleki awiri osindikizira omwe adalamulidwa, Fabricating Solutions akuyang'anabe ndalama zina zomwe zingatheke.Wodula laser wamakono akuphatikizidwa ndi makina oyendetsa magalimoto apawiri, omwe amatha kugwira pafupifupi mapaundi a 6,000. Ndi mphamvu ya 15 kW, makina amatha kuthamanga 12,000 lbs.16-ga.Chitsulo chimatsirizidwa mu maola angapo popanda kulowererapo kwa munthu.Izi zikutanthauza kuti galu wake amakhala ndi maulendo pafupipafupi kumapeto kwa sabata kupita ku sitolo kuti awonjezere mapepala ndi kukhazikitsa makina kuti athe kupitiriza kudula laser mumayendedwe a magetsi. Mosafunikira kunena, Lockwood anali kuganiza za mtundu wamtundu wazinthu zosungirako zomwe zingathandize chodula cha laser kudyetsa chilombo chanjala.
Zikafika pothana ndi zovuta zosungira zinthu, atha kufuna kuchitapo kanthu mwachangu.Lockwood anali akuganiza kale za zomwe laser ya 20 kW ingachite pa shopu yake, ndipo ziyenera kutengera maulendo ambiri kumapeto kwa sabata ku shopu kuti makina amphamvu otere apitirire. .
Popeza kampaniyo ili ndi luso lopanga komanso kuyika ndalama muukadaulo watsopano, Fabricating Solutions imakhulupirira kuti imatha kupanga zochuluka, ngati sichoncho, kuposa mafakitale ena omwe ali ndi antchito ambiri.
Dan Davis ndi mkonzi wamkulu wa The FABRICATOR, magazini yayikulu kwambiri yopanga zitsulo komanso kupanga, komanso zofalitsa zake, STAMPING Journal, Tube & Pipe Journal, ndi The Welder.Akhala akugwira ntchito zofalitsa izi kuyambira Epulo 2002.
FABRICATOR ndi magazini yotsogola ku North America yopanga zitsulo ndi kupanga.Magaziniyi imapereka nkhani, nkhani zaukadaulo komanso mbiri yamilandu zomwe zimathandiza opanga kuti agwire ntchito yawo moyenera.FABRICATOR yakhala ikugwira ntchitoyi kuyambira 1970.
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Nthawi yotumiza: Feb-21-2022