Chicago Metal Fabricators 'watsopano fiber laser cutter si makina a gantry.The X-axis ndi dongosolo lachitsulo lomwe likuyenda pakati pa chipinda chodulira. Linapangidwa kuti lipereke chithandizo chowonjezereka kwa mitu yodula kwambiri. kutalika konse kwa tebulo la laser kudula.
Mzindawu uli kum'mwera chakumadzulo kwa mzindawu, Chicago Metal Fabricators akhalapo kwa zaka zoposa 100. Koma ngakhale masiku ano ndi zaka, zasonyeza kufunitsitsa kuvomereza zamakono zamakono - posachedwapa imodzi mwa odula kwambiri fiber laser mu ku US
Ngati mukuyenda pafupi ndi opanga, omwe amagawidwa ndi ma bungalows amtundu wa Chicago ndi nyumba zina za banja limodzi, mukhoza kudabwa ndi kukula kwa malo opanga. kukhazikitsidwa kwake mu 1908, nyumbayi yakulitsa chipinda chimodzi panthawi imodzi.Zipinda zomangidwa ndi njerwa zimapita ku zipinda zina zomangidwa ndi njerwa mpaka mukafika kugombe lalikulu kuseri kwa malowo.
Kumayambiriro kwa zaka za m'ma 1900, Chicago Metal Fabricators anapanga makabati azitsulo ndi makina opangira mapaipi pogwiritsa ntchito makina osindikizira omwe amayendetsedwa ndi spool pulleys ndi flywheels okwera pafupi ndi denga;m'malo mwake, makampani angapo adakali ndi maudindo omwewo monga momwe adachitira zaka zana zapitazo, zomwe ndi zokomera mbiri yakale yamakampani. Lerolino, imayang'ana kwambiri zigawo zolemetsa ndi misonkhano yayikulu kuyambira 16 gauge mpaka 3 ″ board. mpaka ntchito 300 zimatsegulidwa nthawi iliyonse.
"Tili ndi malo akuluakulu opangira zinthu zolemetsa," adatero Randy Hauser, pulezidenti wa Chicago Metal Fabricators.“Mwachiwonekere, monga wopanga zitsulo, umafuna kukhala ndi malo aatali, koma ife sititero.Tili ndi malo akuluakulu kumbuyo, koma tili ndi zipinda zazikulu zambiri.Choncho chipinda chomwe tinkagwiritsa ntchito chinali chosavuta.
“Mwachitsanzo, timapanga zitsulo zosapanga dzimbiri m’zipinda zakutali kuti tipewe kuipitsidwa ndi mpweya.Kenako timagwira ntchito yopepuka komanso yosonkhanitsira m’zipinda zina,” iye anapitiriza motero.” Tinasintha ntchito yathu m’njira imeneyi.Zinatengera mwayi pa zomwe tinali nazo panopa. "
Monga momwe mitundu ya ntchito zopangira zidasinthira kwazaka zambiri, momwemonso makasitomala alili.Chicago Metal Fabricators tsopano akupereka zida zachitsulo zazamlengalenga, zothandizira pansi pa ndege, zomangamanga, njanji ndi mafakitale amadzi.Ntchito zina ndizovuta kwambiri, ngati 12- chigawo chamlengalenga cha matani 6 inchi. Chitsulo cha A514 chimafuna kuwongolera kwamphamvu kwa kutentha ndi kuyang'ana kwa tinthu tating'ono tating'ono tating'onoting'ono ta weld iliyonse pakadutsa maola 24. Zapita masiku opanga mapaipi osavuta ku fakitale yakumwera chakumadzulo.
Ngakhale kuti zinthu zazikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikuluzikulu zabizinesi, Hauser akuti imagwirabe ntchito yachitsulo.Akuyerekeza kuti ndi gawo limodzi mwa magawo atatu a bizinesi yonse.
Ichi ndichifukwa chake maluso atsopano odulira laser ndi ofunika kwambiri kwa kampaniyo chifukwa imayang'ana mwayi wamtsogolo.
Chicago Metal Fabricators inalowa mu kudula laser mu 2003. Inagula 6 kW CO2 laser cutter yokhala ndi bedi lodulira 10 x 20 phazi.
"Zomwe timakonda ndizoti zimatha kugwira matabwa akuluakulu, olemera kwambiri, koma timakhalanso ndi matabwa azitsulo," adatero Hauser.
Nick DeSoto, injiniya wa pulojekiti ku Chicago Metal Fabricators, amayendera chodula chatsopano cha fiber laser akamaliza ntchito.
Opanga nthawi zonse akhala akufunitsitsa kukonza, kotero ma lasers a CO2 akadali okhoza kupereka magawo odulidwa apamwamba kwambiri. kukhala osalumikizidwa kwa nthawi yayitali.
Hauser adanena kuti wakhala akuyang'ana teknoloji yodula laser kwa zaka zambiri, koma ankangofuna kutsata teknoloji pambuyo potsimikiziridwa. kulola ma lasers a fiber kudula zitsulo zokulirapo kuposa momwe mibadwo yam'mbuyomu yaukadaulo ingagwirire.
Kuonjezera apo, ankafuna kupeza wopanga wokonzeka kumanga tebulo lodulira la 10-by-30-foot.Tebulo lalikulu kwambiri lodula ndilo pafupi ndi 6 x 26 mapazi, koma Chicago Metal Fabricators ali ndi mabuleki awiri a 30-foot-atali, wamkulu kwambiri. zomwe zimapereka matani 1,500 amphamvu yopindika.
"Chifukwa chiyani kugula 26-ft.laser, chifukwa mukudziwa kuti dongosolo lotsatira lomwe tidzalandira lidzakhala 27-ft.gawo, "adatero Hauser, kuvomereza kuti kampaniyo ili ndi pafupifupi 27-ft.Parts mu msonkhano tsiku limenelo.
Pamene kufufuza kwa fiber lasers kunakula kwambiri, wogulitsa zida zamakina adanena kuti Hauser ayang'ane CYLASER.Ataphunzira za mgwirizano wa nthawi yaitali wa kampaniyo ndi teknoloji ya fiber laser ndi luso lomanga makina odula kwambiri, Hauser adadziwa kuti wapeza ukadaulo watsopano wogulitsa.
Asanalowe m'munda wodula zitsulo, CYLASER anali wopanga makina opangira zitsulo. Ili pafupi ndi malo opangira Italy a IPG Photonics, omwe amagulitsa kwambiri magetsi a fiber laser kwa omanga zida zapadziko lapansi. Kuyandikira kumeneko kwachititsa kuti makampani awiriwa akhale kukulitsa ubale wamphamvu waukadaulo pazaka zambiri, malinga ndi akuluakulu akampani.
Kumayambiriro kwa zaka za m'ma 2000, IPG inayamba kupereka ma lasers amphamvu kwambiri pa msika wowotcherera.Inapatsa CYLASER jenereta kuti ayesere, zomwe zinachititsa chidwi opanga malonda a kampani. zitsulo kudula ntchito.
Mu 2005, CYLASER anaika woyamba laser kudula makina mu msonkhano kupanga mu Schio, Italy.Kuchokera kumeneko, kampani apanga unyinji wonse wa 2D kudula makina, kuphatikiza 2D kudula ndi chubu kudula makina, komanso kuima-yekha chubu kudula. makina.
Wopanga amapanga makina odula kwambiri a fiber laser ku Ulaya, ndipo momwe amachitira ndi X-axis motion ya mutu wodulayo inachititsa chidwi cha Hauser. ;m'malo mwake, amagwiritsa ntchito njira ya "ndege".
Popeza CHIKWANGWANI laser safunika kutsatira mwambo gantry mlatho chakudya galasi njira, CYLASER ndi ufulu kuganizira njira ina kusuntha laser kudula mutu. M'mapangidwe a laser cutter, X-axis imakhala ndi chitsulo chapamwamba chomwe chimakhala chotsitsimula komanso cholondola, chimadutsa pakati pa chipinda chodulira. ndondomeko ya njanji yolondola.Pansi pa X axis, Y axis imagwirizanitsidwa ndi magawo anayi olondola onyamula.
Ziwalo zazitali zomwe zimagwiritsidwa ntchito pomanga zingwe m'nyumba zamalonda zimadulidwa pazitsulo zatsopano za laser ndikupindika pamakina akuluakulu opindika akampani.
Mapangidwe akulu a gantry patebulo la 10-foot-wide amanyamula inertia yayikulu, Hauser adati.
"Sindimakonda kwambiri gantry yazitsulo zazikuluzikulu mukamadula ndikukonza zinthu zing'onozing'ono mwachangu kwambiri," adatero.
Mapangidwe apangidwe a ndege amalola opanga kupeza mbali iliyonse ndi kutalika kwa chipinda chodulira cha laser.Mapangidwe osinthikawa amalolanso opanga kuyika makina owongolera pafupifupi kulikonse kuzungulira makinawo.
Chicago Metal Fabricators idapeza chodulira cha laser cha 8 kW mu Disembala 2018. Ili ndi chosinthira pallet kuti wogwiritsa ntchito azitha kutsitsa magawo a mafupa am'mbuyomu ndikuyika china chopanda kanthu pomwe makinawo akugwira ntchito ina. mbali ngati woyendetsa akufuna kupeza mwachangu, monga kuponya zotsalira patebulo locheka kuti agwire ntchito mwachangu.
Fiber laser yakhala ikugwira ntchito kuyambira February mothandizidwa ndi Nick DeSoto, katswiri wa pulojekiti yopangira zitsulo ku Chicago, yemwenso anali wofunika kwambiri kuti abweretse makampani akuluakulu a CO2 laser cutters ndi kuwasunga kwa zaka zambiri.Hauser adanena kuti laser inachita. monga kuyembekezera.
"Zomwe tidapeza pamakina akale a laser ndikuti mukadutsa magawo atatu mwa anayi a inchi, laser imatha kudula, koma ndizovuta kwambiri ndi mtundu wamba," adatero. pazigawozi, ocheka athu a plasma a HD ndi abwino pazogwiritsa ntchito zambiri.
"Tayika ndalama mumitundu yosiyanasiyana kuchokera ku 16-gauge mpaka 0.75-inch mu laser yatsopanoyi," adatero Hauser.
Mitu yodula ya CYLASER idapangidwa kuti ipereke mabala apamwamba kwambiri pamitundu yosiyanasiyana yazitsulo mu makulidwe osiyanasiyana.Mawonekedwe a Vortex amasintha mphamvu yamtengo kuphatikiza ndikuthandizira kuyenda kwa gasi ndi kupanikizika, zomwe zimapangitsa kuti mitsetse yocheperako ikhale yocheperako komanso mawonekedwe ofananirako m'mphepete mwa laser, makamaka pa. zitsulo zosapanga dzimbiri 0.3125 ″ kapena zazikulu.Vega ndi dzina la mtengo wosinthira mawonekedwe amutu wodulira, womwe umasintha kukula kwa mtengo kuti ukhale wodula bwino pazinthu zosiyanasiyana.
Chicago Metal Fabricators, yomwe imapanga zitsulo zazikulu za aluminiyamu ndi zitsulo zosapanga dzimbiri, yasintha ntchito yawo yambiri ku makina atsopano a laser cutters. zabwino kwambiri,” adatero.
M'miyezi yaposachedwa, opanga amayendetsa ma lasers atsopano a fiber masiku asanu ndi limodzi pa sabata m'magulu awiri.Hauser amalingalira kuti imathamanga kawiri mofulumira kuposa odula ake akale a CO2 laser.
Ziwalo zazitali zomwe zimagwiritsidwa ntchito pomanga zingwe m'nyumba zamalonda zimadulidwa pazitsulo zatsopano za laser ndikupindika pamakina akuluakulu opindika akampani.
"Ndimakondwera ndi luso lamakono," adatero Hauser. "Timangofunika kusintha lens kamodzi pachaka, ndipo kukonza mwina ndi 30 peresenti ya mpweya wathu wa CO2.Nthawi [yokhala ndi laser yatsopano] singakhale yabwinoko. ”
Ndi machitidwe ndi kukula kwa makina ake atsopano a fiber laser cutter, Chicago Metal Fabricators tsopano ali ndi luso latsopano lomwe akukhulupirira kuti lithandiza kusokoneza makasitomala ake.
Dan Davis ndi mkonzi wamkulu wa The FABRICATOR, magazini yayikulu kwambiri yopanga zitsulo komanso kupanga, komanso zofalitsa zake, STAMPING Journal, Tube & Pipe Journal, ndi The Welder.Akhala akugwira ntchito zofalitsa izi kuyambira Epulo 2002.
FABRICATOR ndi magazini yotsogola ku North America yopanga zitsulo ndi kupanga.Magaziniyi imapereka nkhani, nkhani zaukadaulo komanso mbiri yamilandu zomwe zimathandiza opanga kuti agwire ntchito yawo moyenera.FABRICATOR yakhala ikugwira ntchitoyi kuyambira 1970.
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Sangalalani ndi mwayi wofikira ku STAMPING Journal ya digito, yomwe imapereka kupita patsogolo kwaukadaulo kwaposachedwa, machitidwe abwino kwambiri komanso nkhani zamakampani pamsika wopondaponda zitsulo.
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Nthawi yotumiza: Feb-21-2022